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Interactive project report

Francis Scott Key Bridge collapse / supply chain report

The port that bent but didn't break.

A visual project report on how Baltimore's channel closure exposed specialized cargo lanes, uneven rerouting capacity, and the difference between local disruption and national market shock.

Format

Interactive project report

Event

March 26, 2024

Focus

Supply chain resilience

Core question

What bent, and what broke?

01

the incident

A bridge failure became a cargo-specific stress test.

On March 26, 2024, the Dali struck the Francis Scott Key Bridge. Six road workers died, the bridge collapsed, and the port's main shipping channel closed almost instantly. The supply-chain story afterward was not one clean collapse. It was several failures moving at different speeds.

Incident brief / 2024

The closure was severe, but the market impact depended on cargo substitutability.

Coal, Ro/Ro vehicles, containers, and local trucking each had different backup paths. That difference is the real story.

Closure
78 days
from collapse to full federal channel restoration
Debris
50,000+ tons
removed from the Fort McHenry Federal Channel
Channel
700 ft x 50 ft
restored operating dimensions

2023 foreign cargo

52.3Mtons

Record year before the collapse

Autos and light trucks

847Kunits

No. 1 U.S. auto port in 2023

Coal exports

28Mshort tons

28% of U.S. coal exports in 2023

Full channel restoration

78days

More than 50,000 tons of debris removed

02

channel access

Recovery arrived as a sequence of usable widths.

The port did not switch from closed to open in one moment. Temporary channels let limited traffic move before deep-draft access returned. The timeline matters because each clearance changed what kind of cargo could move.

channel recovery / 01

The recovery was not binary. Each clearance changed which vessels could move.

Unified Command / USACE

Mar 26 / Bridge collapse

0 ft wideby0 ft deep

The Dali struck the bridge and blocked the main harbor channel.

Access returned in stages

0%

Progress shown against the final 700 ft by 50 ft channel restoration milestone.

03

cargo profile

Baltimore was specialized, not generic.

The port's importance was easy to flatten into a container-port story. But Baltimore's differentiator was autos, Ro/Ro machinery, and rail-linked coal. That mix is why different parts of the market felt different levels of strain.

cargo exposure / 02

Baltimore changes shape when the unit changes.

Maryland Port Administration

Coal exports

bulk export

This is where the closure shows up most clearly.

28M tons

Autos/light trucks

Ro/Ro

Baltimore led U.S. ports in vehicle handling before the collapse.

1.6M tons

Farm/construction machinery

high and heavy

Ro/Ro cargo needs ramps, storage, processors, and trucks.

1.3M tons

Containers

containerized

Big container ports had more room to help.

11.7M tons

Tons

Coal looks dominant

bulk exports show the sharpest closure scar

Value

Autos become the headline

vehicle trade makes Baltimore strategically visible

Units

Ro/Ro and containers split

the operating problem depends on terminal equipment

04

alternate paths

The workaround network split into separate relief valves.

Containers could lean on larger East Coast gateways. Ro/Ro cargo needed yards, ramps, processors, and truck networks. Coal depended on rail-linked export terminals and barge workarounds. The network worked, but unevenly.

reroute network / 03

There was no single substitute port. The workaround split by cargo type.

U.S. Department of Transportation
measured diversion
reported relief
mentioned option
BaltimoreNY/NJNorfolkBrunswickWilm/PhillyVirginia
05

coal shock

Coal carried the clearest scar of the closure.

If one chart proves the shutdown mattered, it is coal. April loadings nearly vanished. June then shows the other side of the story: once access came back, Baltimore started clearing the backlog.

coal displacement / 04

Coal is where the shutdown becomes unmistakable.

U.S. Energy Information Administration
JanFebMarAprMayJun

63,658

short tons

April is the break in the line. June shows the backlog release once deep-draft access returned.

06

market absorption

The auto headline was exposure, not panic.

Baltimore was the country's top vehicle-handling port, so the risk was real. But a port disruption becomes a consumer-market shock only when there is no slack elsewhere. Alternate Ro/Ro ports and healthier dealer inventories absorbed much of the stress.

market absorption / 05

Autos were exposed, but the consumer market had buffers.

Alliance for Automotive Innovation

Exposure

No. 1

U.S. vehicle-handling port before the collapse

Inventory

80 days

new-vehicle supply before the disruption

Relief valve

10K

auto/high-heavy units diverted to Brunswick in April

07

system lesson

The port bent where optionality was real.

The useful lesson is not that the disruption was small. It was that fragility was uneven. Cargo tied to Baltimore's exact channel and inland links waited. Cargo with backup terminals bent around the damage.

resilience ledger / 06

The network bent where cargo had real backup paths.

CargoBackup optionsWhat brokeWhat bentRecovery pattern
Containers

Easier

Baltimore vessel calls and local drayageNY/NJ and VirginiaAlternate terminals and rail bridges picked up volume
Autos/RoRo

Harder

Vehicle acreage and processing lanesBrunswick, Newark, Norfolk, WilmingtonInventory and alternate Ro/Ro ports bought time
Coal

Hard

Rail-linked export terminals behind the bridgeNorfolk, barging, and midstream loadingJune backlog surge after deep channel access
Local trucking

Hard

Bridge route, hazmat detours, nearby port workLonger regional routesMuch slower than the channel itself

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